Ningxia Guyuan Activated Carbon Continuous Jet Pneumatic Conveying Case Study
A chemical company faced challenges such as dust leakage, pipeline blockages, and high labor costs during the activated carbon feeding and transportation stages. The original mechanical conveying method could no longer meet environmental protection and efficiency requirements. Head Powder custom-made an activated carbon pneumatic conveying system for them, using continuous jet pneumatic conveying technology to achieve automated and sealed material transfer, significantly improving the working environment and production efficiency.
Customer pain points
- Activated carbon has fine particle size and light specific gravity, making traditional mechanical transport prone to generating dust, polluting the workshop environment and endangering operator health.
- Materials frequently get blocked inside the pipeline, frequent shutdowns and cleaning occur, affecting production continuity.
- Manual handling and feeding efficiency are low, and it is difficult to accurately control the conveying amount, resulting in large batching errors.
- System energy consumption is high, maintenance costs are rising year by year, and there is a lack of intelligent management methods.
Product advantages
To address these pain points, Head Powder offers a continuous jet pneumatic conveying system, using compressed air as the power source, which continuously and stably delivers activated carbon to its position through an injector. The system adopts a fully enclosed pipeline design to prevent dust leakage from the source, meeting environmental emission standards. Unique anti-blockage design and low-pressure continuous conveying method effectively prevent pipeline blockages and reduce the risk of downtime. Equipped with a PLC automatic control system, it enables precise adjustment of conveying volume and remote monitoring, reducing manual intervention. Overall energy consumption is more than 15% lower than traditional pneumatic conveying, maintenance intervals are extended, and overall operating costs are significantly reduced.