Guangxi Hezhou Chemical Additives Automatic Feeding Pneumatic Conveying System
A chemical additives manufacturer in Hezhou, Guangxi, mainly produces various powder additives, with a relatively large annual output. The original feeding process relied on manual weighing and pouch pouring, which was inefficient and generated dust. To improve the production environment and enhance automation, the company introduced Head Powder's automatic pneumatic feeding conveying system, achieving fully sealed, automated material flow from warehouse to production line.
Customer pain points
The company faces multiple practical challenges during production:
1.Dust pollution is severe: Powder flying during manual bag unpacking and dumping not only affects operator health but also leads to high cleaning costs in the workshop;
2.Low feeding efficiency: Each batch requires multiple people to assist in weighing and handling, which is time-consuming and affects overall production capacity;
3.Insufficient mixing accuracy: Manual operation can easily cause weighing deviations, leading to fluctuations in product quality;
4.Production continuity is poor: The intermittent feeding method cannot effectively connect with the downstream continuous production equipment, resulting in uneven work schedules.
Product Advantages (Solutions)
To address these pain points, Head Powder has designed a chemical additive pneumatic conveying system tailored to the system, with the following main features:
1.Fully sealed conveying: Uses negative pressure pneumatic conveying technology, allowing materials to flow in a sealed manner inside the pipeline, fully preventing dust leakage and improving the working environment;
2.Automatic feeding method: Integrates weighing module and PLC control to achieve automatic quantitative feeding according to formula, reducing manual intervention and improving efficiency by about 60%;
3.It is a relatively accurate measuring: Equipped with high-precision weighing sensors, feeding error controlled within ±0.5%, supporting batch stability;
4.Flexible integration: The system can seamlessly connect with existing production lines, supports multi-point feeding, and meets the needs of continuous production.
Currently, this system has been operating normally at the Hezhou factory for over a year, with customers reporting dust concentrations reduced by over 90%, labor costs cut by about 40%, and product pass rates improved. Head Powder continuously provides customers with full-process services from solution design and equipment manufacturing to installation and commissioning, helping chemical enterprises achieve clean, efficient, and intelligent production transformation.