Complete project for low-crushing pneumatic conveying of ceramic powders in Mianyang, Sichuan

A certain company specializes in ceramic powder production and has a production base in Mianyang, Sichuan. Its powder conveying process has long relied on traditional mechanical conveying methods, facing issues such as high material breakage rates, high energy consumption, and severe dust pollution, which affect product quality and production efficiency.

Customer pain points

Customers mainly encounter the following challenges during production: ceramic powder is a brittle material, and traditional mechanical conveying easily causes particle breakage, leading to a decline in product pass rates; During conveying, powders generate a large amount of dust, which not only increases raw material waste but also affects the workshop environment and employee health; Conveyor systems require frequent maintenance, long downtime, and persistently high operating costs. Customers urgently needed a conveying solution that was low-breaking, well-sealed, and stable.

Product advantages

Head Powder addresses these pain points by providing a pneumatic conveying system solution. This system uses low-pressure dense phase conveying technology, using airflow to move ceramic powder smoothly within the pipeline, effectively avoiding mechanical collisions and compression, and achieving low-crushing conveying effects. The system operates in a fully enclosed manner, preventing dust leakage, reducing raw material loss, and significantly improving the working environment. Additionally, the modular design reduces maintenance difficulty, and the automated control system can accurately adjust conveying parameters, improving overall operational efficiency. This solution has been successfully implemented at a ceramic powder company in Mianyang, Sichuan, and has received high recognition from customers.

Application Effects

Through practical application, the crushing rate of customers' ceramic powders has been reduced to below 1%, dust emissions have been cut by more than 95%, equipment maintenance cycles have been extended threefold, and overall operating costs have been reduced by about 30%. This pneumatic conveying system has been operating normally for over 2,000 hours without typical faults such as pipe blockage or wear through, fully validating its adaptability and reliability in the ceramic powder industry.