Haikou Lithium Battery Raw Material Powder Anti-Static Sealed Conveying Project
A certain company is a manufacturer specializing in lithium battery material production and has encountered numerous challenges in the raw material powder transportation process. To improve production efficiency and support production safety, the company introduced Head Powder's anti-static sealed pneumatic conveying system, successfully achieving efficient, stable, and safe material transfer.
Customer pain points
During the transportation of lithium battery raw powder (such as lithium iron phosphate, ternary materials, etc.), customers face the following core pain points:
- Static electricity risk: When powder flows at high speed inside the pipeline, static electricity can easily accumulate, posing safety risks such as sparks or explosions.
- Dust leakage: Traditional open conveying methods cause fine powder to overflow, which not only pollutes the workshop environment but also leads to raw material waste.
- Pipeline blockage: Some lithium battery raw materials are sticky and prone to clumping and blockage during bends or long-distance transportation, affecting production continuity.
- Insufficient airtightness: Existing equipment cannot achieve fully sealed conveying, causing materials to come into contact with air, which may introduce moisture or impurities and affect the performance consistency of lithium batteries.
Product advantages
To address these pain points, Head Powder offers a customized anti-static sealed pneumatic conveying solution, with the following specific advantages:
- Anti-static design: The system uses conductive material pipelines and grounding devices to effectively eliminate static electricity generated during transportation, eliminating the risk of fire and explosion.
- Fully sealed conveying: The entire process from feeding to discharge is sealed to prevent dust leakage, maintaining workshop cleanliness while reducing material loss.
- Blocking structure: Optimized pipe elbow curvature and inner wall smoothness, automatically adjusted with pneumatic parameters to prevent material adhesion or blockage, supporting continuous operation.
- Gentle delivery: Uses low-velocity, high-density pneumatic conveying methods to reduce powder particle damage and maintain the original particle size and activity of lithium battery raw materials.
Application Effects
After the project was implemented, the company's powder conveying efficiency improved by about 30%, dust emission concentrations dropped below industry standards, and equipment failure rates decreased. The anti-static system passed safety acceptance, providing strong support for customers' production safety. This case fully validates Head Powder's technical strength and engineering experience in the field of pneumatic transportation of lithium battery raw materials.