Metering and batching systems

Metering and batching systems

Introduction:

Low batching accuracy, poor batch stability, and frequent manual intervention lead to efficiency bottlenecks—these are common challenges faced by many companies in the batching process. The Head powder metering and batching system uses fully automatic closed-loop control and high-precision weighing modules to help control batching errors well, enabling enterprises to achieve full automation from feeding to discharging, thereby reducing rework costs and material waste.

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Low batching accuracy, poor batch stability, and frequent manual intervention lead to efficiency bottlenecks—these are common challenges faced by many companies in the batching process. The Head powder metering and batching system uses fully automatic closed-loop control and high-precision weighing modules to help control batching errors well, enabling enterprises to achieve full automation from feeding to discharging, thereby reducing rework costs and material waste.

Product description

The Head Powder Metering and Batching System is an automated batching device suitable for various materials such as powders, granules, and liquids, integrating weighing, conveying, mixing, and control. The system adopts a modular design that can flexibly adapt to different production processes. Combined with independently developed intelligent control software, it enables core functions such as formula management, data traceability, and remote monitoring, helping customers improve ingredient batching efficiency and product consistency.

Product features

  • High-precision weighing: Uses strain gauge sensors and anti-interference circuits, with static accuracy better than 0.2% and dynamic accuracy better than 0.5%.

  • Fully automatic operation: Fully automatic control from material conveying and weighing to unloading, reducing manual intervention and labor intensity.

  • Modular expansion: Supports multiple feeding methods (screw, vibration, belt, etc.), allowing free combination according to output and material characteristics.

  • Intelligent Recipe Management: Supports multi-recipe storage and switching, one-click recall, rapid production changeover, suitable for small-batch production of multiple varieties.

  • Data traceability: Real-time recording of batching data for each batch, exportable reports, meeting quality traceability and audit needs.

  • Stable and durable: Key components are made of stainless steel, suitable for harsh conditions such as dust and humidity, with low maintenance costs.

Product prices

The price of automatic batching equipment varies greatly depending on capacity, material characteristics, and configuration requirements. Head Powder offers customized solutions, offering non-standard designs and quotations based on your specific process requirements. We welcome you to provide parameters such as material name, batching quantity per batch, and batching accuracy requirements. We will provide you with a detailed technical plan and reasonable quotation within 2 hours.

Service commitment

We offer full-cycle services from solution design, equipment manufacturing, installation and commissioning, to after-sales operation and maintenance. Before leaving the factory, the equipment undergoes a 72-hour material test to ensure stable normal operation; Free repairs during the warranty period, and discounted spare parts and technical support are provided after the warranty. Nationwide 2-hour response and 48-hour on-site arrival (excluding remote areas), giving you peace of mind.

Specifications

Parameter itemsTechnical Specifications
Measurement scopeSingle scale 1kg~2000kg (customizable)
Measurement accuracyStatic ≤ 0.2%, Dynamic ≤ 0.5%
Feeding methodScrew feeding / vibrating feeding / pneumatic conveying
Control methodsPLC+ touchscreen, supports Ethernet communication
Power requirementsAC 380V ±10%, 50Hz (three-phase five-wire)
Work environmentTemperature -10°C~50°C, humidity ≤ 85%RH

Frequently Asked Questions about Model Selection

The most frequently asked questions before placing an order. If you can't find the answer, you can leave a message or consult online.

Material name and characteristics (particle size, bulk density, moisture content, whether fragile, worn, and moisture-absorbent), conveying volume, conveying distance (horizontal/vertical), number of start and end points, and whether there are explosion-proof or cleanliness requirements on site. The more complete the information, the closer the quote is to the final version.
Yes, you can. The company has established a comprehensive pneumatic conveying testing center, supporting preliminary testing of materials and issuing measured data (air consumption, wind speed, wear, and crushing rate), which then determines the model and system configuration.
Transmission equipment and pipeline fittings are self-produced, with self-developed automation control cabinets. Solution design, manufacturing, electrical control, installation, and commissioning are all integrated, with no subcontracting and a clear responsibility interface.

Get technical solutions and quotes for this model

Specify materials and operating conditions; engineers calculate selection parameters and provide configuration lists; Drawings and technical documentation for this model can also be requested directly.

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