Metering and batching systems

Automatic batching system

Introduction:

Many companies often face accumulated weighing errors, poor batch stability, and high dependence on labor in the batching stage, which not only waste raw materials but also slow down production cycles. Head Powder's automatic batching system uses high-precision sensors and closed-loop control to keep batching accuracy within one-thousandth, while fully automated operation reduces manual intervention, helping customers achieve stable and efficient batching production.

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Many companies often face accumulated weighing errors, poor batch stability, and high dependence on labor in the batching stage, which not only waste raw materials but also slow down production cycles. Head Powder's automatic batching system uses high-precision sensors and closed-loop control to keep batching accuracy within one-thousandth, while fully automated operation reduces manual intervention, helping customers achieve stable and efficient batching production.

Product description

This automatic batching system is developed and manufactured by Head Powder and is suitable for automated batching scenarios of powders and granules. The system integrates weighing modules, conveying devices, control software, and dust removal structures, supporting free switching of various formulations to meet diverse needs from the laboratory to large-scale production. Modular design enables rapid deployment, helping enterprises achieve intelligent upgrades in the batching process.

Product features

  • High-precision weighing: Uses imported sensors and anti-interference circuits, with static accuracy better than 0.1% and high dynamic stability.

  • Fully automatic operation: PLC + touchscreen control, one-touch start, automatically completing feeding, weighing, mixing, and discharging processes.

  • Flexible recipe management: can store up to hundreds of recipes, supports remote distribution and permission grading, suitable for small-batch production of multiple varieties.

  • Dustproof and environmentally friendly design: Equipped with pulse dust removal interfaces and sealing structures to reduce dust dispersion and meet environmental protection requirements.

  • Stable and reliable operation: Key components are selected based on standard market experience, the entire machine undergoes aging tests and load validation, resulting in a low failure rate.

Product prices

The automatic batching system is a non-standard customized product, and the specific price is affected by factors such as material characteristics, output requirements, weighing accuracy, and control methods. For detailed quotation plans, please provide capacity scale and process parameters. Head Powder will provide targeted quotations based on actual needs.

Service commitment

  • Pre-sales: Includes technical consultation, solution design, and on-site survey services to assist in model selection and matching.

  • During sales: Strictly production according to contract delivery dates, with installation guidance and operation training provided.

  • After-sales: One-year warranty for the entire machine, long-term supply of parts and technical upgrade support, with quick response upon service notification.

Specifications

Parameter nameParameter content
Weighing range5 kg – 2000 kg (customizable)
Batching accuracyBetter than ±0.1%
Batching speedApproximately 4-6 batches per hour (adjusted according to formula and capacity)
Control methodsPLC + 10.4-inch touchscreen
Power requirementsAC 380V ±10%, 50Hz, three-phase five-wire
Air source pressure0.6 – 0.8 MPa
Applicable materialsPowder, granular material (≤10 mm)
Ambient temperature0 ℃ – 45 ℃

Frequently Asked Questions about Model Selection

The most frequently asked questions before placing an order. If you can't find the answer, you can leave a message or consult online.

Material name and characteristics (particle size, bulk density, moisture content, whether fragile, worn, and moisture-absorbent), conveying volume, conveying distance (horizontal/vertical), number of start and end points, and whether there are explosion-proof or cleanliness requirements on site. The more complete the information, the closer the quote is to the final version.
Yes, you can. The company has established a comprehensive pneumatic conveying testing center, supporting preliminary testing of materials and issuing measured data (air consumption, wind speed, wear, and crushing rate), which then determines the model and system configuration.
Transmission equipment and pipeline fittings are self-produced, with self-developed automation control cabinets. Solution design, manufacturing, electrical control, installation, and commissioning are all integrated, with no subcontracting and a clear responsibility interface.

Get technical solutions and quotes for this model

Specify materials and operating conditions; engineers calculate selection parameters and provide configuration lists; Drawings and technical documentation for this model can also be requested directly.

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