Pneumatic powder conveying system

Material seal pump type dilute phase positive pressure pneumatic conveying

Introduction:

Traditional pneumatic conveying equipment often experiences pipeline blockages, high energy consumption, and rapid component wear due to unreasonable system design when transporting powder materials, which not only increases downtime and maintenance time but also raises operating costs. Head Powder's material seal pump-type dilute phase positive pressure pneumatic conveying system optimizes the material seal structure and airflow matching, effectively reducing the risk of blockage and improvin

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Traditional pneumatic conveying equipment often experiences pipeline blockages, high energy consumption, and rapid component wear due to unreasonable system design when transporting powder materials, which not only increases downtime and maintenance time but also raises operating costs. Head Powder's material seal pump-type dilute phase positive pressure pneumatic conveying system optimizes the material seal structure and airflow matching, effectively reducing the risk of blockage and improving conveying stability, helping enterprises achieve more efficient and low-consumption material transfer.

Product description

The dilute phase positive pressure pneumatic conveying method by the material seal pump is a continuous conveying solution developed by Head Powder for powder materials such as cement, fly ash, ore powder, etc. The system uses positive pressure airflow drive, with materials suspended in a dilute phase state in the pipeline. Combined with the sealing and regulation functions of the seal pump, it achieves stable long-distance, multi-pipeline, and multi-outlet transportation. Suitable for industries such as building materials, chemicals, and electric power, featuring a simple structure, strong adaptability, and convenient operation.

Product features

  • Anti-clogging design: The material seal structure combined with airflow pressure adjustment effectively reduces material deposition and lowers the chance of pipe blockage.

  • Low operating energy consumption: The dilute phase conveying method reduces system resistance and effectively controls energy consumption per unit conveyed volume.

  • Good sealing: The system uses sealed connections to isolate material seals, reducing dust leakage and improving the working environment.

  • Easy maintenance: Key components are standardized in design, making maintenance and replacement easy and reducing downtime.

  • Adaptable to various materials: conveying parameters can be adjusted according to material characteristics to suit powders of different fineness and humidity.

  • Customized solutions: Based on users' on-site layout, conveying distance, and production requirements, we offer non-standard custom designs.

Product prices

This product is a customized device. The price varies depending on factors such as conveying distance, conveying volume, material characteristics, pipeline direction, and accessory selection, so a fixed quotation cannot be provided. Head Powder offers free online consultation or phone communication. Our technicians will match your plan based on your actual working conditions and provide a clear quotation.

Service commitment

  • Pre-sales support: Provides technical selection consultation, on-site condition surveys, and preliminary solution design, assisting in solution matching.

  • In-sale Service: Strictly follow the contracted construction period, conduct trial operation inspections before leaving the factory, and provide installation guidance and commissioning.

  • After-sales support: 12-month warranty period (excluding consumable parts), free repairs for non-human faults during the warranty period; We provide long-term spare parts supply and technical support, and respond quickly upon receiving repair requests.

  • Training System: Free training for operators on equipment operation, daily maintenance, and common fault handling.

Specifications

Parameter itemsNumerical range/explanation
Delivery methodRare-phase positive pressure pneumatic conveying
Conveying distanceHorizontal ≤ 500m, vertical ≤ 50m (subject to actual operating conditions)
Transport volume0.5~30 t/h (customizable)
Work pressure0.05~0.2 MPa
Applicable materialsDry powder materials such as cement, fly ash, limestone powder, and mineral powder
Material fineness≤ 200 mesh (standard operating conditions, special cases negotiable)
Pipe diameter specificationsDN80~DN200 (determined by conveying capacity)
Power requirements380V / 50Hz (three-phase four-wire)

Frequently Asked Questions about Model Selection

The most frequently asked questions before placing an order. If you can't find the answer, you can leave a message or consult online.

Material name and characteristics (particle size, bulk density, moisture content, whether fragile, worn, and moisture-absorbent), conveying volume, conveying distance (horizontal/vertical), number of start and end points, and whether there are explosion-proof or cleanliness requirements on site. The more complete the information, the closer the quote is to the final version.
Yes, you can. The company has established a comprehensive pneumatic conveying testing center, supporting preliminary testing of materials and issuing measured data (air consumption, wind speed, wear, and crushing rate), which then determines the model and system configuration.
Transmission equipment and pipeline fittings are self-produced, with self-developed automation control cabinets. Solution design, manufacturing, electrical control, installation, and commissioning are all integrated, with no subcontracting and a clear responsibility interface.

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Specify materials and operating conditions; engineers calculate selection parameters and provide configuration lists; Drawings and technical documentation for this model can also be requested directly.

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