Pneumatic powder conveying system

Pressurized hybrid pneumatic conveying

Introduction:

Still troubled by the high energy consumption, frequent clogging, and limited conveying distance of traditional pneumatic conveying systems? The combined suction-pressure pneumatic conveying system combines the advantages of suction and pressure conveying, enabling efficient and stable material transport in sealed pipelines, improving pipe blockages and dust leakage, reducing operating costs, and making production smoother.

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Still troubled by the high energy consumption, frequent clogging, and limited conveying distance of traditional pneumatic conveying systems? The combined suction-pressure pneumatic conveying system combines the advantages of suction and pressure conveying, enabling efficient and stable material transport in sealed pipelines, improving pipe blockages and dust leakage, reducing operating costs, and making production smoother.

Product description

The suction hybrid pneumatic conveying system is a pneumatic conveying solution developed by Head Powder to meet the complex material characteristics and diverse process requirements. The system integrates two conveying modes: vacuum suction and positive pressure conveying, allowing flexible switching or combination based on material characteristics (such as particle size, moisture content, fragility, etc.) to achieve fully sealed conveying from source to end. Suitable for powders, granules, flakes, and mixed materials, widely used in industries such as chemicals, building materials, food, pharmaceuticals, and new energy.

Product features

  • Dual-mode collaboration:The suction mode solves the problem of long-distance or dispersed material collection, while the pressure mode provides high-concentration, long-distance conveying capability, making it a versatile machine.

  • Sealed and environmentally friendly:Fully enclosed pipeline system with no dust leakage, meeting environmental emission standards and improving the working environment.

  • Low energy consumption design:Optimized pneumatic circuit structure and conveying parameters, saving 15%-30% energy compared to traditional single-mode systems, and reducing long-term operating costs.

  • Adaptive Control:Integrated intelligent control system automatically adjusts air volume, pressure, and conveying speed to suit different materials and reduce manual intervention.

  • Anti-clogging and abrasion:Wear-resistant pipes and anti-blockage fluidization technology are used to reduce material crushing and pipeline wear, extending equipment lifespan.

  • Modular Combinations:Key components are designed in a modular manner, allowing flexible configuration according to actual site and processes, making installation and maintenance convenient.

Product prices

The pressurized hybrid pneumatic conveying system is a customized device, and its price must be comprehensively calculated based on material characteristics, conveying distance, conveying volume, site layout, and other factors. We offer free technical solutions and quotation evaluations. We recommend contacting Head Powder engineers for targeted quotes.

Service commitment

  • Free on-site survey and process plan design

  • After equipment delivery, installation guidance and commissioning services are provided

  • 12-month warranty for the entire machine, 24-month warranty for key components (excluding consumable parts)

  • 7× 24-hour technical consultation support, and 48-hour on-site response within the country

  • Regular follow-ups and operation and maintenance training help the system operate stably and efficiently

Specifications

Parameter nameIndicator Range/Description
Conveying capacity0.5 – 60 t/h (customized according to material and distance)
Work pressureSuction section: -0.05 ~ -0.08 MPa; Pressure Feeding Section: 0.1 ~ 0.6 MPa
Conveying distanceHorizontal ≤ 500 m, vertical ≤ 50 m (can be extended in multi-stage series)
Applicable material particle sizes0.1 μm – 20 mm (powder, granules, or sheets are all acceptable)
System materialsCarbon steel / stainless steel / wear-resistant alloy (optional as needed)
Control methodsPLC + touchscreen, supports remote monitoring and data recording
Power requirementsAC 380V / 50Hz, three-phase five-wire
Ambient temperature-10℃ ~ 50℃

Frequently Asked Questions about Model Selection

The most frequently asked questions before placing an order. If you can't find the answer, you can leave a message or consult online.

Material name and characteristics (particle size, bulk density, moisture content, whether fragile, worn, and moisture-absorbent), conveying volume, conveying distance (horizontal/vertical), number of start and end points, and whether there are explosion-proof or cleanliness requirements on site. The more complete the information, the closer the quote is to the final version.
Yes, you can. The company has established a comprehensive pneumatic conveying testing center, supporting preliminary testing of materials and issuing measured data (air consumption, wind speed, wear, and crushing rate), which then determines the model and system configuration.
Transmission equipment and pipeline fittings are self-produced, with self-developed automation control cabinets. Solution design, manufacturing, electrical control, installation, and commissioning are all integrated, with no subcontracting and a clear responsibility interface.

Get technical solutions and quotes for this model

Specify materials and operating conditions; engineers calculate selection parameters and provide configuration lists; Drawings and technical documentation for this model can also be requested directly.

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