Pneumatic powder conveying system

Mixiang exerted his strength to transmit the energy

Introduction:

Are you troubled by high energy consumption, severe pipe wear, or excessively high material crushing rates during powder transportation? The Head powder dense-phase pneumatic conveying system uses low-speed, high-concentration conveying methods to solve powder conveying challenges at the source, helping you reduce equipment operation and maintenance costs and improve production continuity.

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Are you troubled by high energy consumption, severe pipe wear, or excessively high material crushing rates during powder transportation? The Head powder dense-phase pneumatic conveying system uses low-speed, high-concentration conveying methods to solve powder conveying challenges at the source, helping you reduce equipment operation and maintenance costs and improve production continuity.

Product description

Dense phase pneumatic conveying is a system that uses compressed air or inert gases to transport powdered or granular materials at high concentrations and low speeds in closed pipelines. The Head powder dense phase pneumatic conveying system adopts a high solid-to-gas ratio design, allowing materials to be delivered in a stagnant or fluidized state within the pipeline, reducing gas usage and speed, thereby lowering energy consumption, minimizing pipeline wear, and effectively protecting the integrity of material particles.

Product features

  • Low gas velocity, high concentration: The conveying speed is usually 2-8 m/s, with a solid-gas ratio of 30-80, resulting in low gas consumption and lower energy consumption.

  • Low wear: Low-speed conveying reduces wear on pipeline inner walls and elbows, extending equipment service life.

  • Low material breakage rate: Gentle pneumatic force, suitable for fragile and easily disintegrating materials, such as granular chemicals, food additives, pharmaceutical powders, etc.

  • Sealed with no leakage: Fully enclosed pipeline system with no dust leakage, meeting environmental protection and safety production requirements.

  • Intelligent automation: Can integrate PLC/DCS control to achieve automatic start-stop, pressure adjustment, and fault alarms, reducing manual operation intensity.

Product prices

The dense phase pneumatic conveying system is a non-standard customized equipment, and its price is affected by factors such as material characteristics, conveying distance, conveying volume, and on-site conditions, making it impossible to provide a unified quotation. Head Powder offers free technical solution consultation and personalized quotation services. You can provide detailed parameters, and we will provide targeted equipment configuration and cost plans.

Service commitment

  • Free technical consultation: professional engineers communicate one-on-one to match good system solutions.

  • Installation and commissioning: Provide on-site installation guidance and equipment commissioning to help the system operate normally.

  • Training services: Provide systematic training for operators and maintenance personnel, including operational procedures and common fault handling.

  • After-sales support: One-year warranty for the entire machine, long-term supply of spare parts and technical support, and fault response within 24 hours.

Specifications

ProjectParameter range
Conveying capacity0.5 - 80 t/h (customized according to material and working conditions)
Conveying distanceHorizontal ≤ 500 m, vertical ≤ 80 m
Work pressure0.2 - 0.8 MPa
Types of air sourcesCompressed air, nitrogen, or other inert gases

Frequently Asked Questions about Model Selection

The most frequently asked questions before placing an order. If you can't find the answer, you can leave a message or consult online.

Material name and characteristics (particle size, bulk density, moisture content, whether fragile, worn, and moisture-absorbent), conveying volume, conveying distance (horizontal/vertical), number of start and end points, and whether there are explosion-proof or cleanliness requirements on site. The more complete the information, the closer the quote is to the final version.
Yes, you can. The company has established a comprehensive pneumatic conveying testing center, supporting preliminary testing of materials and issuing measured data (air consumption, wind speed, wear, and crushing rate), which then determines the model and system configuration.
Transmission equipment and pipeline fittings are self-produced, with self-developed automation control cabinets. Solution design, manufacturing, electrical control, installation, and commissioning are all integrated, with no subcontracting and a clear responsibility interface.

Get technical solutions and quotes for this model

Specify materials and operating conditions; engineers calculate selection parameters and provide configuration lists; Drawings and technical documentation for this model can also be requested directly.

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