Pneumatic powder conveying system

Rarely do they transmit strength and energy

Introduction:

During powder material transportation, frequent pipe blockages, dust leakage, rapid equipment wear, and high energy consumption often lead to production line shutdowns and soaring maintenance costs. The Head powder dilute-phase pneumatic conveying system uses negative or positive pressure airflow as carriers to achieve sealed, continuous, and automated delivery of powder materials, fundamentally solving leakage and efficiency issues and ensuring stable and reliable conveying processes.

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During powder material transportation, frequent pipe blockages, dust leakage, rapid equipment wear, and high energy consumption often lead to production line shutdowns and soaring maintenance costs. The Head powder dilute-phase pneumatic conveying system uses negative or positive pressure airflow as carriers to achieve sealed, continuous, and automated delivery of powder materials, fundamentally solving leakage and efficiency issues and ensuring stable and reliable conveying processes.

Product description

The rare-phase pneumatic conveying system is a low-pressure–high-flow conveying device designed by Head Powder for powders and granular materials. The system uses compressed air or airflow generated by fans to transport materials suspended through pipelines to their locations, suitable for industries such as grain, chemicals, building materials, and food. Its main features are low energy consumption, airtight and dust-free design, flexible layout, and customizable horizontal, vertical, or combined pipelines according to site space.

Product features

  • Sealed conveying, no dust leakage: Fully enclosed piping system, allowing materials to flow inside the pipeline, keeping the site clean and meeting environmental and safety requirements.

  • Low energy consumption operation: Uses low-pressure fans or compressed air, reducing energy consumption by 20%-40% compared to traditional mechanical conveying, with controllable long-term operating costs.

  • Adaptable to various materials: Can transport powder, granular, and flake materials, such as flour, cement, plastic pellets, feed, etc., with a wide range of applications.

  • Flexible layout saves space: Pipelines can be laid along walls, overhead, or buried underground, without occupying ground workspace, making them suitable for renovation and new construction projects.

  • High degree of automation: Equipped with PLC control system to achieve automatic start-stop, conveyor adjustment, fault alarms, and reduce manual intervention.

  • Simple maintenance: Key components are designed with modular design, easy to assemble and disassemble; daily maintenance only requires periodic inspection of pipeline wear and air source cleaning.

Product prices

Rare-phase pneumatic conveying systems are non-standard customized equipment, and their price is affected by factors such as conveying distance, material characteristics, conveying volume, pipe diameter, and degree of automation. Head Powder provides free technical solutions and quotation evaluations, providing targeted configuration lists and budgets based on actual working conditions, which helps ensure reasonable cost-effectiveness. If you need a more accurate quotation, please provide parameters such as material name, conveying distance, and output requirements. We will customize a solution for you as soon as possible.

Service commitment

Head Powder provides comprehensive technical support from consultation, design, and production to installation, commissioning, and after-sales maintenance. We promise: strict quality inspection before equipment leaves the factory, free repairs or replacement of non-human-damaged parts during the warranty period; Free operation training is provided to help users master key points of equipment operation and maintenance; Upon receiving fault feedback, we respond within 24 hours and provide solutions or arrange personnel to be present within 48 hours (in major domestic regions).

Specifications

Parameter itemsIndicator Range/Description
Delivery methodPositive pressure / negative pressure dilute phase conveying
Conveying pressure0.01~0.06 MPa (positive pressure) / -0.05~-0.02 MPa (negative pressure)
Conveying speed10~30 m/s
Conveying capacity0.1~50 t/h (depending on material and distance)
Maximum conveying distanceHorizontal ≤ 500m / Vertical ≤ 50m
Applicable material particle sizes0.1~10 mm (powder/granules)
Air source equipmentRoots blowers / screw air compressors
Control methodsPLC + HMI touch screen
Pipeline materialCarbon steel / stainless steel / wear-resistant elbows
Operating temperature-20°C~80°C (customizable temperature resistant type)

Frequently Asked Questions about Model Selection

The most frequently asked questions before placing an order. If you can't find the answer, you can leave a message or consult online.

Material name and characteristics (particle size, bulk density, moisture content, whether fragile, worn, and moisture-absorbent), conveying volume, conveying distance (horizontal/vertical), number of start and end points, and whether there are explosion-proof or cleanliness requirements on site. The more complete the information, the closer the quote is to the final version.
Yes, you can. The company has established a comprehensive pneumatic conveying testing center, supporting preliminary testing of materials and issuing measured data (air consumption, wind speed, wear, and crushing rate), which then determines the model and system configuration.
Transmission equipment and pipeline fittings are self-produced, with self-developed automation control cabinets. Solution design, manufacturing, electrical control, installation, and commissioning are all integrated, with no subcontracting and a clear responsibility interface.

Get technical solutions and quotes for this model

Specify materials and operating conditions; engineers calculate selection parameters and provide configuration lists; Drawings and technical documentation for this model can also be requested directly.

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