Pneumatic powder conveying system

Bolt-flow pneumatic conveying

Introduction:

Traditional pneumatic conveying systems often experience production halts and soaring maintenance costs due to material accumulation, pipeline wear, and excessive energy consumption. The Head powder plug-flow pneumatic conveying system centers on low-speed, high-concentration conveying technology, addressing pipe blockages, crushing, and energy consumption problems at the source, making powder material transport more stable and economical.

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Traditional pneumatic conveying systems often experience production halts and soaring maintenance costs due to material accumulation, pipeline wear, and excessive energy consumption. The Head powder plug-flow pneumatic conveying system centers on low-speed, high-concentration conveying technology, addressing pipe blockages, crushing, and energy consumption problems at the source, making powder material transport more stable and economical.

Product description

The Head powder plug-flow pneumatic conveying system adopts the "plug flow" principle, compressing powder materials into continuous stoppers that advance through pipelines at lower airflow speeds. Compared to dilute phase conveying, this system offers advantages such as low gas velocity, high material-to-air ratio, low energy consumption, and low wear, making it especially suitable for powdered materials such as cement, lime, fly ash, and mineral powder, which are easily abrasive and easily crushed. The equipment has a compact structure and can be flexibly integrated into newly built or renovated production lines, enabling sealed, clean, and automated conveying operations.

Product features

  • Low gas velocity, high concentration: high material-gas ratio, low conveying air velocity, which reduces pipeline wear and material crushing rate.

  • Outstanding energy-saving effect: energy consumption per unit is reduced by 30%~50% compared to traditional dilute phase systems, resulting in lower operating costs.

  • Mature anti-blockage design: Unique bolt flow formation and arch-breaking mechanism effectively prevent material accumulation and pipeline blockage.

  • Sealed clean conveying: the entire system operates in a sealed manner with no dust leakage, meeting environmental protection and clean production requirements.

  • High degree of automation: Can integrate PLC control systems to achieve real-time monitoring and automatic adjustment of material level, pressure, and speed.

Product prices

Powder material conveying equipment varies greatly due to material characteristics, conveying distance, conveying volume, and on-site working conditions, requiring customized design and pricing based on actual needs. Head Powder offers free technical consultation and preliminary solution evaluation. Please call or leave a message online to get an exclusive quote.

Service commitment

  • Free technical support: Provides preliminary consultation on material testing, solution design, equipment selection, and more.

  • Customized services: Tailoring equipment dimensions, materials, and control systems according to customer site conditions.

  • Faster response: Response within 2 hours after receiving a request, and a preliminary plan within 48 hours.

  • Full after-sales service: installation guidance, commissioning training, regular follow-ups, and free repairs for non-human faults during the warranty period.

Specifications

Parameter nameTypical Range / Description
Conveying capacity1 ~ 80 t/h
Conveying distanceHorizontal ≤ 500 m, vertical ≤ 60 m
Work pressure0.1 ~ 0.6 MPa
Applicable material particle sizes≤ 10 mm (depending on material properties)

Frequently Asked Questions about Model Selection

The most frequently asked questions before placing an order. If you can't find the answer, you can leave a message or consult online.

Material name and characteristics (particle size, bulk density, moisture content, whether fragile, worn, and moisture-absorbent), conveying volume, conveying distance (horizontal/vertical), number of start and end points, and whether there are explosion-proof or cleanliness requirements on site. The more complete the information, the closer the quote is to the final version.
Yes, you can. The company has established a comprehensive pneumatic conveying testing center, supporting preliminary testing of materials and issuing measured data (air consumption, wind speed, wear, and crushing rate), which then determines the model and system configuration.
Transmission equipment and pipeline fittings are self-produced, with self-developed automation control cabinets. Solution design, manufacturing, electrical control, installation, and commissioning are all integrated, with no subcontracting and a clear responsibility interface.

Get technical solutions and quotes for this model

Specify materials and operating conditions; engineers calculate selection parameters and provide configuration lists; Drawings and technical documentation for this model can also be requested directly.

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