Pneumatic conveying equipment

Dust separator

Introduction:

When dust fills the processing workshop and frequent equipment clogs cause shutdowns, traditional dust separators often face insufficient separation efficiency and high maintenance costs, leaving companies in a dilemma. The industrial dust separation equipment provided by Head Powder centers on high-precision gas-solid separation technology, achieving higher collection rates under the same operating conditions while reducing pressure differential and energy consumption, fundamentally solving d

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When dust fills the processing workshop and frequent equipment clogs cause shutdowns, traditional dust separators often face insufficient separation efficiency and high maintenance costs, leaving companies in a dilemma. The industrial dust separation equipment provided by Head Powder centers on high-precision gas-solid separation technology, achieving higher collection rates under the same operating conditions while reducing pressure differential and energy consumption, fundamentally solving dust problems and helping your production line run continuously.

Product description

The Head powder dust separator adopts a modular cyclone and filtration composite structure, adapting to dust-laden gases of different particle sizes, concentrations, and temperatures. The entire machine is optimized through fluid simulation, improving separation efficiency while controlling internal wear, and is widely used for dust recovery and gas purification in industries such as grain, chemical, building materials, and metallurgy. Supports multi-level series or parallel layouts, flexibly handling complex operating conditions.

Product features

  • Efficient separation: Cyclone cylinder diameter and taper angle can be customized according to dust characteristics, with classification efficiency exceeding 98%, and more thorough fine particle capture.

  • Low-voltage operation: Optimized inlet and outlet duct flow design, reducing system pressure by 15%-20% compared to similar equipment, effectively saving fan energy consumption.

  • The structure is reasonable and durable: The casing is made of wear-resistant steel, with ceramic liners or coatings available on the inner wall, and replaceable wear-resistant parts in key areas to extend the machine's lifespan.

  • Easy maintenance: Quick-open maintenance doors and modular filter bag/cartridge replacement design, ensuring daily cleaning and maintenance do not require long downtime.

Product prices

All of our company's dust separators are non-standard customized products, and prices vary greatly due to factors such as air volume, material requirements, and degree of automation. One-on-one design and quotation must be made based on specific working condition parameters. Please provide information on dust properties, airflow, temperature, emission requirements, and so on. We will provide you with a detailed configuration list and budget.

Service commitment

  • Includes process selection and on-site survey services;

  • Full operating condition simulation testing before equipment leaves the factory helps meet performance standards;

  • Free repairs for non-human damage during the warranty period, long-term technical support provided outside the warranty period;

  • Upon receiving an after-sales request, we respond within 4 hours, and technical staff arrive within 48 hours (in major domestic regions).

Specifications

Parameter itemsParameter values
Handling airflow range1,000 – 100,000 m³/h
Applicable temperatureRoom temperature – 280°C (can withstand high temperatures up to 400°C)
Design pressure±5,000 Pa (negative or positive pressure conditions)
Separation efficiency≥98% (particle size ≥10μm particles)
Main materialQ235B / 304 / 316L or corrosion-resistant alloys
Import and export methodsFlange Connection (Standard or Non-standard Customization)
Control systemPLC automatic differential pressure cleaning + on-site manual control box
Equipment weightDepending on the specifications, it is approximately 500–8,000 kg

Frequently Asked Questions about Model Selection

The most frequently asked questions before placing an order. If you can't find the answer, you can leave a message or consult online.

Material name and characteristics (particle size, bulk density, moisture content, whether fragile, worn, and moisture-absorbent), conveying volume, conveying distance (horizontal/vertical), number of start and end points, and whether there are explosion-proof or cleanliness requirements on site. The more complete the information, the closer the quote is to the final version.
Yes, you can. The company has established a comprehensive pneumatic conveying testing center, supporting preliminary testing of materials and issuing measured data (air consumption, wind speed, wear, and crushing rate), which then determines the model and system configuration.
Transmission equipment and pipeline fittings are self-produced, with self-developed automation control cabinets. Solution design, manufacturing, electrical control, installation, and commissioning are all integrated, with no subcontracting and a clear responsibility interface.

Get technical solutions and quotes for this model

Specify materials and operating conditions; engineers calculate selection parameters and provide configuration lists; Drawings and technical documentation for this model can also be requested directly.

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