Pneumatic conveying equipment

Ton bag unpacking station

Introduction:

In the process of unpacking and feeding bulk materials such as powders and granules, many companies face issues such as heavy dust generated by manual unpacking, high labor intensity, low operational efficiency, and severe material waste. The Head powder ton-bag unpacking station adopts a closed unpacking structure, enabling automatic unpacking and quantitative feeding of material from the ton bag, effectively controlling dust leakage, reducing labor costs, and improving overall production lin

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In the process of unpacking and feeding bulk materials such as powders and granules, many companies face issues such as heavy dust generated by manual unpacking, high labor intensity, low operational efficiency, and severe material waste. The Head powder ton-bag unpacking station adopts a closed unpacking structure, enabling automatic unpacking and quantitative feeding of material from the ton bag, effectively controlling dust leakage, reducing labor costs, and improving overall production line efficiency. It is a suitable choice for bulk material handling processes.

Product description

The ton bag unpacking station is an automated unpacking and feeding device specially designed for ton bag packaging materials. The equipment integrates an electric hoist lifting system, bag clamping and sealing device, vibration and tapping mechanism, and screw conveying system, enabling automatic lifting, clamping, unpacking, tapping cleaning, and material conveying of ton bags. The entire machine adopts a modular design with a compact structure, suitable for various industries such as chemical, building materials, food, and mining. It is compatible with standard ton bag sizes and can also be customized to non-standard specifications as needed.

Product features

  • Sealed unpacking, dust suppression and environmental protection:The bag clamping mechanism forms a sealed chamber with the unpacking port, and together with the pulse dust removal interface, effectively suppresses dust spread during unpacking, improving the working environment.

  • Efficient tapping to reduce residue:Equipped with a high-frequency vibration tapping device, the adhesive material inside the bag is removed through regular tapping, with the material residue rate controlled within 0.5%, reducing waste.

  • Intelligent control, easy operation:Equipped with PLC and touchscreen control systems, it supports manual and automatic mode switching, adjustable operating parameters, and can be linked with other equipment to achieve automated production lines.

  • Highly adaptable and easy to maintain:Core components use wear-resistant and corrosion-resistant materials, suitable for various physical properties; Quick-release structural design for easy and quick cleaning and maintenance.

Product prices

The ton bag unpacking station is a non-standard customized device, and its price is affected by factors such as processing capacity, conveying method, supporting dust removal devices, and degree of automation. We do not offer a fixed price, but instead design one-on-one solutions and quotes based on customers' actual working conditions, material characteristics, and production requirements. Feel free to provide detailed parameters, and we will provide you with a reasonable customized plan and budget.

Service commitment

  • Free technical consultation and material trial service to help confirm equipment compatibility.

  • Provides complete 3D layout diagrams and installation guidance to facilitate smooth on-site integration.

  • The product warranty period is 12 months, during which free repair or replacement services are provided.

  • Long-term supply of spare parts and technical support, with response times not exceeding 24 hours.

Specifications

Parameter itemsContent
Applicable to ton bag specifications500 kg ~ 1500 kg
Diameter of the unpacking opening600 mm ~ 900 mm
Lifting methodsElectric hoist / manual lifting (optional)
Delivery methodScrew conveying / Pneumatic conveying / Vibrating feeding (customized)

Frequently Asked Questions about Model Selection

The most frequently asked questions before placing an order. If you can't find the answer, you can leave a message or consult online.

Material name and characteristics (particle size, bulk density, moisture content, whether fragile, worn, and moisture-absorbent), conveying volume, conveying distance (horizontal/vertical), number of start and end points, and whether there are explosion-proof or cleanliness requirements on site. The more complete the information, the closer the quote is to the final version.
Yes, you can. The company has established a comprehensive pneumatic conveying testing center, supporting preliminary testing of materials and issuing measured data (air consumption, wind speed, wear, and crushing rate), which then determines the model and system configuration.
Transmission equipment and pipeline fittings are self-produced, with self-developed automation control cabinets. Solution design, manufacturing, electrical control, installation, and commissioning are all integrated, with no subcontracting and a clear responsibility interface.

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Specify materials and operating conditions; engineers calculate selection parameters and provide configuration lists; Drawings and technical documentation for this model can also be requested directly.

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