Pneumatic conveying solution for clay powder

In industries such as ceramics, building materials, and chemicals, clay powder is a common powder raw material, and its transportation often faces issues such as dust buildup, pipeline blockages, and significant material loss. Traditional mechanical conveying methods are not only inefficient but also have high maintenance costs, making it difficult to meet the demands of continuous production. How to achieve clean, efficient, and stable delivery of clay powder has become an urgent pain point for enterprises.

Material characteristics

Clay powder is a high-fineness, low-moisture powder, with particle diameters typically between 200 and 800 mesh. It is characterized by easy agglomeration, easy moisture absorption, and poor flowability. During conveying, if the sealing is not tight, dust is easily generated, which not only pollutes the environment but also affects the health of operators. At the same time, the material has strong wear resistance to pipe walls, which places higher demands on the materials and structural design of the conveying system.

Product Introduction

Our company's pneumatic clay powder conveying system uses the principle of sealed pipelines under positive or negative pressure, using compressed air as the power source to smoothly transport clay powder from the feed port to the target location. The system consists of a feeding device, conveying pipeline, air supply equipment, separation device, and electrical control system. It can be customized with single-point or multi-point conveying solutions according to the customer's on-site conditions, adapting to different production capacities and conveying distance requirements.

Product advantages

To address customers' pain points in conveying efficiency, environmental protection, and maintenance, this solution offers the following core values: First, fully enclosed conveying effectively prevents dust leakage and meets environmental protection requirements; Second, pipeline design optimizes flow velocity and elbow radius based on material characteristics, reducing the risk of blockage; Third, equipped with an intelligent control system to achieve automated operation and fault alarms, reducing manual intervention; Fourth, wear-resistant materials and modular structures are used to extend equipment lifespan and facilitate maintenance. The comprehensive solution helps customers reduce operating costs and improve production continuity.

Product features

The following are the four main features of the clay powder pneumatic conveying system:

• Sealed and environmentally friendly:The system is fully sealed throughout with no dust leakage, meeting environmental regulations regarding powder transportation emission requirements.
• Tailor-made:Based on parameters such as material characteristics, conveying distance, and production capacity requirements, we offer non-standard customized solutions.
• Stable and reliable:Optimized gas-solid ratio and pipeline design to avoid blockages and ensure continuous, smooth conveying.
• Intelligent Control:Equipped with PLC and touchscreen, allowing setting operating parameters, real-time monitoring of conveying status, and automatic fault alarms.

Product specifications

Below are common system parameter ranges (subject to customized solutions):

• Conveying capacity:1~30 t/h, adjustable as needed.
• Conveying distance:Horizontal 10~200m, vertical 5~50m.
• Work Stress:0.1~0.6 MPa (positive pressure system) or -0.04~-0.08 MPa (negative pressure system).
• Material fineness:200~800 mesh, suitable for different mesh sizes of clay powder raw materials.