Trough-type carbon black pneumatic conveying solution
During the trough process of carbon black processing and transportation, enterprises generally face environmental penalty risks caused by dust leakage, frequent downtime for maintenance caused by pipeline blockages, and operational cost pressures caused by high energy consumption. Traditional manual or mechanical conveying methods struggle to meet increasingly stringent environmental regulations and production efficiency requirements, urgently requiring a stable, clean, and low-consumption solution.
Material characteristics
Trough-type carbon black has fine particle size (usually 10~100 nanometers), light density (bulk density about 0.1~0.3 g/cm³), surface easily adsorbs air, strong hydrophilicity, and high specific surface area. They are highly prone to flying and agglomeration during transportation, and they also cause abrasion on the inner walls of pipelines, placing high demands on the sealing, anti-clogging, and wear resistance of the conveying system.
Product Introduction
The trough-based carbon black pneumatic conveying system designed by Head Powder adopts either positive pressure dense phase or negative pressure dilute phase conveying methods, customizing pipeline layouts, gas source equipment, and separation devices according to on-site conditions. The system consists of a feeder, conveying pipeline, dust collector, Roots fan, and automatic control system. It can be continuously or intermittently conveyed, achieving fully sealed transfer from the raw material silo to the point of use. The equipment uses wear-resistant liners to reduce pipeline wear; Equipped with anti-static devices to ensure safe operation.
Product advantages
To address customer pain points, this solution offers the following improvements: fully enclosed pipelines to prevent dust leakage, meeting environmental emission standards; Uses professional arch breaking and anti-sticking design to reduce downtime and cleaning frequency; Controlling air source pressure through variable frequency reduces unit energy consumption by over 30%; Integrated PLC intelligent system monitors conveying status in real time and automatically adjusts parameters, enhancing operational stability and maintenance convenience.