PAC particle pneumatic conveying solution
During the conveying of PAC (polyaluminum chloride) pellets, many enterprises face the following issues: high manual handling labor intensity and low conveying efficiency; Open conveying causes dust to rise, which not only pollutes the production environment but also threatens the health of operators; Materials are prone to moisture, clumping, or damage during transportation, affecting product quality. In addition, traditional mechanical conveying equipment occupies large footprints and has high maintenance costs, making it difficult to meet the demands of clean production, high efficiency, and continuous operation.
Material characteristics: The characteristics and conveying requirements of PAC pellets
PAC granules are light yellow or brown, generally hygroscopic, and have irregular and fragile shapes. Its bulk density is about 0.7-1.0 g/cm³, and the particle size usually ranges from 0.5-2.0 mm. Material flowability is average; during conveying, high-speed impact should be avoided to cause particle breakage, and contact with moisture should also be prevented from caking. Therefore, the conveying system needs to be sealed, moisture-proof, low crushing rate, and pneumatic conveying solutions suited to the characteristics of the particles.
Product Introduction: PAC pneumatic particle conveying system
Head Powder has designed and manufactured a customized pneumatic conveying system tailored to the characteristics of PAC particles. The system uses sealed pipelines, using compressed air or airflow generated by fans as carriers to transport PAC pellets from the start point to the destination. The core components of the system include rotary feeders, Roots blowers, conveying pipelines, cyclone separators or pulse baghouse dust collectors, as well as automated control systems. Positive or negative pressure conveying methods can be selected according to customer site conditions, enabling multi-point feeding and unloading, and supporting long-distance, multi-curve conveying. The system adopts a modular design, making installation and maintenance easy and allowing flexible adaptation to different production capacity requirements.
Product advantages: Solutions addressing customer pain points
To address the low efficiency of traditional conveying methods, the Head powder PAC pneumatic conveying system achieves fully automated continuous conveying, with hourly conveying volume flexibly adjusted according to demand, thereby improving production efficiency. To address dust pollution issues, the sealed pipeline system effectively prevents dust leakage and is equipped with high-efficiency dust removal devices to help keep the working environment clean and meet environmental protection requirements. To address material damage and moisture issues, the system optimizes airflow velocity and pipe layout to reduce collision forces between particles and between particles and pipe walls, maintaining particle integrity; At the same time, the pipeline material is made of moisture-proof material, combined with a drying air source, effectively preventing moisture absorption and caking of the material. In addition, the system occupies a small footprint, consumes low operating energy, is easy to maintain, and its overall operating costs are significantly lower than traditional equipment.